Unlocking Manufacturing Excellence with Data Insights
Aspect Productivity Technology, where we transform your manufacturing data into actionable insights, driving efficiency, quality, and profitability. Our flagship solution, Aspect, is designed to provide you with a comprehensive view of your manufacturing operations, enabling you to make informed decisions and achieve operational excellence.
Real-Time Production Data
Aspect offers visibility into your manufacturing processes. With real-time monitoring of machine status, production rates, and progress against schedules, you can swiftly adjust operations to keep production on track. Our downtime analysis feature provides deep insights into machine downtimes, helping you identify and address productivity barriers. Drill down to root cause analysis.
Quality Control
Maintain the highest standards of product quality with Aspect. Our system delivers detailed quality metrics, including pass/fail rates and defect types, allowing you to pinpoint areas for improvement. Compliance tracking ensures your manufacturing processes meet industry requirements, safeguarding your reputation and customer trust.
Maintenance and Machine Utilisation
Prevent unplanned downtime with predictive maintenance scheduling based on actual machine usage, driven by both machine and equipment uptime and cycles. Aspect’s insights into machine utilisation help you balance your equipment use with preventative maintenance, ensuring optimal performance and extending the lifespan of your assets.
Inventory and Materials Management
Achieve lean manufacturing with Aspect’s material usage tracking and work-in-progress (WIP) level insights. Our system enables you to adjust inventory levels based on production output in real time. Record scrap, and monitor production flow, with the aim of minimising bottlenecks and maximising efficiency.
Cost Analysis
Aspect provides the data you need to identify cost reduction opportunities and conduct ROI analysis, demonstrating the financial benefits of implementing our system.
Maximise Productivity with Aspect
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Improving OEE Means More Profit
“Every day we review the hourly count boards and OEE for each shift, identifying issues and driving continuous improvement. AspectPL enables this process, efficiently. Good data drives good problem solving.”
AspectPT interviews Steve Rush from Beckhoff Automation NZ
Having a Beckhoff PLC configured by AspectPT offers customers the confidence they are investing in MES software that is technologically advanced and able to grow with their business.
Beckhoff Automation NZ
Alto Albany (PACT) – Interview with Kenneth Tohovaka, Operations Manager, Extrusion
Creating a culture of operational excellence.
Kenneth explains how excellent team dynamics and culture help Alto leverage the most value out of AspectPL MES.
Alto Albany (PACT)
Bonson Case Study 2016
With AspectPL gross utilisation of the manufacturing equipment increased from 70% to 95% and above, virtually eliminating unplanned downtime and manufacturing overruns on any of the machines
Bonson
Premier Plastics maintains worlds best practise with AspectPL
“AspectPL is second to none where specifications and traceability are concerned especially with the vast array of products and their specifications we produce .”
Premier Plastics
Cromford Pipe explain how AspectPL has streamlined machine maintenance and rapidly increased OEE and productivity
“Previously calculating OEE was a significant task – now with AspectPL it takes 20 seconds.”
Cromford Pipe
Hansen Products Case Study
“The single most important thing is the transparency that AspectPL affords our manufacturing processes and team.”
Hansen
Comprehensive Reporting
Aspect’s comprehensive reporting feature allows you to focus on the metrics most relevant to your operations, like – Material pick list, late orders, schedule, production, OEE, Maintenance etc.
Aspect provides instant access to a range of useful reports that allow you to make immediate operational decisions based on actual measured data, driving continuous improvement.
Transform Your Manufacturing Operations
With Aspect, you’re not just collecting data; you’re unlocking the potential of your manufacturing operations. Our solution empowers you to achieve greater agility, efficiency, and profitability, supporting a culture of operational excellence.
Discover how Aspect can transform your manufacturing data into actionable insights.
At Aspect Productivity Technology, we’re committed to helping you harness the power of your data to drive manufacturing excellence. Contact us today to learn more or to schedule a demo.